After tragically melting my previous HV switch, and given that a 15kV multi-ampere switch isn’t exactly something you find at Radio Shack, I’ve had to resort to more drastic measures. It was time to make one from scratch.
And when I say scratch, I mean mud. And by mud, I mean porcelain.
The fine folks at Metrix CreateSpace had just to tools I needed: a 3D powder printer to make a slip cast mold, and a kiln to fire the clay into porcelain. After a couple of revisions, I settled on something vaguely resembling a cooling tower. This will let me install a tiny turbine in the bottom to pull out hot ions, while using a minimum amount of material for the switch itself.
Install some tungsten welding electrodes (held in place with high temperature silicone) and voila: a handy switch capable of handling a couple of kilowatts at 15+kV!
Did I mention that, given the incompressibility of porcelain and the shape of the cooling base, it is perhaps a little loud?
I’ve made a little progress with the mini-coil. I have two flyback drivers up and running. Each circuit fits nicely inside a 2″ ABS cup potted with silicone, now dubbed the hockey puck of DOOM.
One flyback charges a capacitor bank, and is held open by the trigatron. I’m not sure when these actual trigatrons where manufactured, but they’ve been available since the 1940s.
The trigatron acts as a very quiet, easily controlled spark gap switch. When the second flyback turns on, it closes the switch, dumping the charge in the capacitor bank across the primary of the Tesla coil.
When actually operating, both coils will charge the bank in parallel, and the trigatron will be fired with very precise timing using a solid state ignition coil.
A while back, I took some photos of my spark gap Tesla coil running.
Although I did get some nice shots, I couldn’t help but feel that they don’t quite capture the full experience of a real live lightning machine. While I can’t do much to recreate the visceral smell of ozone and nitrogen compounds formed by the ionizing sparks, or the reverberating whine of the beautiful but deadly spark gap, I did have an idea for bringing another aspect of the lightning show to the interwebs.
3-D lightning! (Be sure to watch it in HD if you have the bandwidth.)
I made a ten-camera array of Canon A470s, and configured them to work as a single 70-megapixel 10-angle camera.
Why that particular camera? Partly because I found someone dumping a bunch of them on eBay for cheap, but also because they run CHDK, the infamous scriptable firmware for Canon cameras. This let me write some code to streamline the process of taking ten photos all at once, and then get them off of the cameras in a reasonable manner. By wiring all of them to the same 10-port USB hub, and using CHDK’s syncable USB remote feature, I was able to wire up a single button to make all of the cameras fire at once. Collect all the photos, find all of the good ones that are actually in focus, get them aligned and color balanced and scaled, and away you go. Bullet time lightning.
This was one of the more challenging projects I’ve taken on in a while. I had to build a physical mount to hold all of the cameras, wire them together to a repurposed PC power supply, recompile CHDK to eliminate as many unnecessary camera keystrokes as possible, write some scripts to facilitate taking and retrieving the photos, then shoot the actual photos without accidentally frying the whole rig. And, of course, build and operate the Tesla coil itself, edit together the stills, and compile the whole thing into a possibly entertaining vid.
I want to take a lot more footage with this camera, but I also wanted to release the results as soon as I could. So here you are.
Aside from Tesla shots, what would you shoot if you had a bullet-time style camera?
I finally got around to taking a few photos of my spark gap Tesla coil in action. It smelled like a thunderstorm for hours around the Unit last night.